From the idea to operation: complete solutions for poultry slaughterhouses and farms

Feasibility studies, planning and equipment, project management and follow-up of execution, operations and quality systems, and digital apps that run the plant and the farm.

Poultry plants and farmsSupport for HACCP and ISO 22000 requirementsArabic and English
منظومة فيود للدواجن FAYOUD POULTRY SYSTEM

Services for slaughterhouses and farms

Everything a project needs, from the first study to daily operation.

For slaughterhouses

  • Feasibility studies and business plans

    Initial estimates of line capacity, investment, running costs and return based on the project data, aiming for the lowest cost within the required standards.

  • Plant planning and layout

    Site use, product flow, separation of clean and dirty areas, and utilities.

  • Lines and equipment

    Support in selecting and installing slaughter and chilling lines, and in inspecting used equipment before you buy.

  • Project management and follow-up of execution

    Representing the owner in following up execution, schedule, cost and quality through to handover and trial run.

  • Operations and maintenance

    Operating structure, staffing, production plans, and preventive maintenance schedules.

  • Quality and food safety

    Support in building HACCP and ISO 22000 systems, daily records, traceability, and preparing for audits.

  • Cold chain and distribution

    Chilled storage, refrigerated fleets, and distribution structure for chilled and frozen poultry.

For farms

  • Farm feasibility study

    Estimating investment, cost per kg, break-even and expected return by the number and capacity of barns.

  • Barn planning and fit-out

    Barn layout, ventilation, cooling, feed, water and equipment to suit the required capacity.

  • Biosecurity

    A farm biosecurity plan: entry and exit, disinfection, visitors, mortality disposal and pest control.

  • Running the farm with the FPS app

    Setting the farm up on the FPS app and following daily operation through it: entries, alerts, reports and roles.

  • Project management and follow-up of execution

    Representing the owner in following up execution, schedule, cost and quality through to handover.

StudyFeasibility, capacity, budget
PlanningLayout, flow and the project plan
ExecutionEquipment, construction and follow-up for the owner
OperationProduction, quality, maintenance

Slaughterhouse classes by capacity

We group slaughterhouses into three classes by hourly capacity so you can see which fits your project. Figures are approximate and vary by product and design.

1,0003,0006,00012,000

Semi-automatic

1,000 to 3,000 birds per hour

Mechanical equipment for slaughter and plucking with manual work in some stages such as cleaning and cutting. Lower investment and more labour.

Suits: start-ups, local markets and restaurants

Automatic

3,000 to 6,000 birds per hour

A connected overhead line from hanging to chilling with limited manual work. More consistent output and quality.

Suits: distribution to shops, restaurants and consumers

High-capacity automatic

6,000 to 12,000 birds per hour

A fully automatic line with grading, packing and large chilling and freezing rooms, with less labour per bird.

Suits: wide distribution and contracts with retail chains

The bird's journey through the plant

The production line stages in simple form; details vary with capacity and product type.

  1. Receiving and hanging
  2. Slaughter and bleeding
  3. Scalding and plucking
  4. Cleaning and preparation
  5. Chilling
  6. Grading, cutting and packing
  7. Cold storage and dispatch

Ask which class fits your project

Thinking of entering the poultry business?

Questions everyone starting from scratch asks, with simple answers to help before you commit any money.

Is the poultry business profitable, and how much capital do I need?

Profit depends on cost, management and the market price at sale time, not on the sector alone.

Read the guide (Arabic)

Where do I start: broilers, layers, distribution or a slaughterhouse?

Each link in the chain has its own nature and risks. A simple comparison to choose your starting point.

Read the guide (Arabic)

How do I run the project without technical experience and protect myself from mistakes?

You need daily numbers, five indicators and simple checklists for chicks, feed and mortality.

Read the guide (Arabic)

All guides (Arabic)

The digital system

Two apps built from daily work inside poultry farms and slaughterhouses. They run on a phone with no complicated setup.

FPS - Farms

For independent broiler farms
  • Daily entries for mortality, feed, water, temperature and weights, with name and photo
  • Deviation alerts, and the sale permit is locked during the drug withdrawal period
  • PDF reports, Excel export and a daily WhatsApp report
  • Runs in the browser, no store download
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Screens and sections

  • Home: today's summary, house cards and what is not yet done
  • My day: worker tasks by flock age
  • House page: check-in by scanning the door code, and indicators for live birds, livability, estimated weight, feed conversion and EPEF, the sale permit, and the next vaccination
  • Daily entry: mortality and culls with a photo, feed, water, temperature and humidity, weights, vaccination, treatment, lab samples, disinfection and fault reports
  • New flock placement: house, date, chick count and weight, hatchery and breed
  • Houses and door codes: add houses and print a QR code for each door
  • Alerts: urgent and follow-up, with acknowledgement

Analysis and reports

  • Daily mortality, weight against the standard, and cumulative mortality per house
  • Weight and size forecast: when the flock reaches the target weight
  • Compare the current cycle with a previous one whose figures you enter
  • A4 reports with a serial number and QR code: performance, chick quality, cycle comparison and follow-up records
  • End-of-flock certificate: an internal document from farm records, not a government certificate
  • The daily report is prepared and sent on WhatsApp, with Excel export
  • Costs and profitability (owner only): cost per kg, break-even and expected profit

Farm management

  • Inventory: silos, tanks and bags, stocktake, consumption, expiry dates, reorder level and QR labels for issuing
  • Purchase requests: sent by the manager and approved by the owner
  • Maintenance: fault reports, equipment register, warranty and parts cost
  • Follow-up records: documents with expiry alerts, visitors and vehicles, pest control, water testing and mortality disposal
  • Performance tables for common breeds, with a farm-specific standard by adjusting weight and feed ratios
  • Vaccination programme set by the veterinarian, with alerts for the next date
  • Tasks and templates by age, some needing a photo approved by the manager, and a points board for workers

Roles

  • Owner: every screen, the only one who sees costs and profit, approves purchases and manages the plan and users
  • Farm manager: all houses, reports, inventory, maintenance and team invitations, without costs
  • Veterinarian: vaccinations, treatments, tests and reports
  • Supervisor and worker: only the houses assigned to each
  • Reviewer: a read-only screen for health and biosecurity records
  • Every entry is saved under the name of whoever recorded it, and is cancelled with a reason rather than deleted

Using it

  • Languages: Arabic, English, Urdu, Bengali and Hindi
  • Works from a phone or computer browser with no store download, and can be added as an icon on the screen
  • Needs an internet connection to save entries and sync them across the team
  • Invite the team with a one-time link valid for 48 hours on WhatsApp; the worker signs in with a phone number and a 6-digit code
  • Plans by number of houses, multiple farms, and a restorable backup
  • A trial version with data on your device to get to know the app

Fayoud Poultry Pro

For poultry slaughterhouses
  • Quality, production and operations in one connected system
  • Batch traceability from farm to customer with QR codes
  • Works offline and syncs records when the network returns
  • Records and reports that help you prepare for review and audit
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Quality and food safety

  • 27 records, daily, as-needed and periodic, including live bird receiving, slaughter and freezing, chiller monitoring, fridge temperatures, scale calibration, cleaning, maintenance, pest control and lab results
  • Deviations: follow up every record outside limits with its corrective action
  • The facility HACCP plan, with an option to use HACCP only for small plants
  • Record approval by the quality supervisor, after which records are locked
  • Support for ISO 22000 requirements: 17 requirements arranged by clause, ready templates, corrective actions and a mock recall exercise
  • Readiness: the facility's review preparedness status
  • Traceability: search by batch number or scan a QR code to see the product's path

Production and traceability

  • Orders, the slaughter plan, and scheduling farm truck arrivals
  • Shift: running times, birds slaughtered, and stoppages with reasons
  • Yields: received, dead on arrival, condemned, weights and size counts
  • Production orders: own production or toll slaughter, with product labels
  • Packing: full and partial packs per item and the total piece count, with a catalogue of 28 items
  • Batch flow in 8 stages in working order, matching counts between stages and closing differences with a reason
  • The daily report and farm evaluation

Operations and labour

  • Stock: each item's balance first-in first-out, with expiry colours
  • Dispatch notes and order issuing with basket label scanning
  • Stock movements: receive, issue, adjust, transfer and merge partial packs
  • Maintenance: work orders, preventive maintenance and spare parts
  • Resources and cost: attendance, consumption (electricity, water, gas, diesel, ice) and running cost per bird
  • Fleet: vehicles, trips, fuel and documents
  • Occupational safety: incidents, walk-through rounds and protective equipment

More tools

  • My tasks today, a dashboard of production, yield and quality indicators, and notifications that jump to the item
  • Ask questions about the facility's data, and enter a paper record by photographing it
  • QR labels for equipment and areas: scanning opens the right record
  • Activity log: who added, edited or cancelled what and when, with restore for deleted items
  • Tablet mode: a fixed device on the floor where the worker picks their name and enters a PIN
  • Blank forms for paper recording, backup and restore, and an emergency guide

Roles

  • Owner or manager: all sections, reports, settings, staff, activity log and running cost
  • Quality supervisor: quality records and approval, batch flow and ISO 22000
  • Quality worker: only the records assigned to them and their daily tasks
  • Production user and operations user: their own section
  • Floor worker (tablet): records with their name and PIN, and the device locks after each save
  • Customer without an account: only the product tracking page when scanning the batch QR
  • The employee's name is saved with every record they write

Outputs

  • Batch, records, daily and toll-slaughter reports and bird cost analysis, printed or downloaded as PDF or image
  • Product labels with a GS1-128 barcode, and a basket label with its actual count and a serial number, on A4 or a thermal printer
  • A form-number barcode on every form
  • QR codes for batches, equipment and areas
  • ISO 22000 documents for printing with prepared, reviewed and approved boxes
  • Sending activation codes to staff on WhatsApp, and a backup and a settings pack for a new facility

Using it

  • Languages: English, Arabic, Hindi, Bengali and Urdu, and each user picks their own
  • Works on phone, tablet and computer and can be pinned to the home screen like an app
  • Recording works offline and is sent automatically when the network returns, with a connection indicator
  • Invite staff with an activation code on WhatsApp, or tablet mode for those without a phone
  • An «all compliant» button, «same as last time» and one minute of undo, plus a bright mode and large text for the floor

Fayoud Market

Slaughterhouses, equipment, barns and cold-chain assets for sale or lease. Contact us on WhatsApp with the listing number.

Listings are provided by their owners and the site is a listing intermediary only. Inspect the item and verify its documents and ownership before any agreement or payment. Want to list something? Send us the details and photos on WhatsApp. terms and privacy

List your item

Areas of work

The kinds of projects we study, plan and support. Client details are kept confidential.

New slaughterhouses, 1,000 to 12,000 birds per hour

Feasibility, layout, equipment specification and budget.

Review of production flow and drawings

Checking product flow, utilities and hygiene zoning before construction.

Restarting and upgrading existing plants

Equipment assessment, cold rooms and a restart plan.

Used equipment import and inspection

Supplier selection and arranging an independent technical inspection before shipping.

New farms, barns and expansions

Feasibility, barn planning and biosecurity.

Running farms with the FPS app

Daily entries, alerts, reports and performance follow-up.

Project management and follow-up of execution

Representing the owner in following up schedule, cost and quality through to handover.

Chilled distribution

Fleet setup, sales structure and staffing plans.

About the system

Fayoud Poultry System brings together in one place feasibility studies, planning and equipment, project management and follow-up of execution, operations, digital apps, and a market for equipment, slaughterhouses and barns. It is built on practical experience on the processing floor and the farm, and simple digital tools that run on a phone.

Lowest cost at the best standardsPractical know-how from the floor and the farmSimple digital tools on a phoneArabic and English

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